UKRI Interdisciplinary Centre for CircularMetal

Completed

Energy Efficiency(Other)
Not Energy Related

Basic and strategic applied research

PHYSICAL SCIENCES AND MATHEMATICS (Metallurgy and Materials)
ENGINEERING AND TECHNOLOGY (Mechanical, Aeronautical and Manufacturing Engineering)

Not Cross-cutting

Professor Z Fan
Ctr for Advanced Solidification Tech
Brunel University

Standard

EPSRC

01 January 2021

31 March 2025

51 months

£4,437,440

Materials processing

London

SPF NICER Programme

Professor Z Fan, Ctr for Advanced Solidification Tech, Brunel University

Professor R Bleischwitz, Bartlett Sch of Env, Energy & Resources, University College London
Dr A Calzadilla, Bartlett Sch of Env, Energy & Resources, University College London
Professor B Cantor, BCAST, Brunel University
Dr F Ceschin, Brunel Design School, Brunel University
Professor IT Chang, Inst of Materials & Manufacturing: BCAS, Brunel University
Dr C Davis, Metallurgy and Materials, University of Birmingham
Professor J Godsell, Warwick Manufacturing Group, University of Warwick
Dr R Hall, The Warwick Manufacturing Grou, University of Warwick
Professor D Harrison, Brunel Design School, Brunel University
Dr Z Li, Warwick Manufacturing Group, University of Warwick
Dr CL Mendis, Inst of Materials & Manufacturing: BCAS, Brunel University
Professor M Miodownik, Mechanical Engineering, University College London
Professor G Montana, Warwick Manufacturing Group, University of Warwick
Dr JB Patel, BCAST, Brunel University
Professor GM Scamans, Ctr for Advanced Solidification Tech, Brunel University
Professor Z Wang, Computer Science, Brunel University

Project Contact, Innoval Technology Ltd
Project Contact, Tata Steel UK Limited
Project Contact, Liberty Steel UK
Project Contact, British Steel Ltd
Project Contact, Oakdene Hollins Ltd
Project Contact, Knowledge Transfer Networks KTN
Project Contact, Aeromet International plc
Project Contact, Tata Steel, India
Project Contact, Aluminium Federation Ltd
Project Contact, Chinalco Materials Application Research
Project Contact, Circular Economy Club
Project Contact, Coca-Cola European Partners
Project Contact, GEFCO UK Ltd
Project Contact, Giraffe Innovation Ltd
Project Contact, Materials Processing Institute (MPI)
Project Contact, Metal Packaging Manufacturers Associatio
Project Contact, Supply Dynamics
Project Contact, UK Metals Council
Project Contact, Shanghai Jiao Tong University, China
Project Contact, Constellium, The Netherlands
Project Contact, MQP Limited
Project Contact, Pinsent Masons LLP
Project Contact, Recycling Lives
Project Contact, CROWN Technology
Project Contact, The Manufacturing Technology Centre Ltd
Project Contact, DSTL - Defence Science and Technology Laboratory
Project Contact, WRAP
Project Contact, GKN Aerospace

Historically, the discovery, development and application of metals have set the pace for the evolution of human civilisation, driven the way that people live, and shaped our modern societies. Today, metals are the backbone of the global manufacturing industry and the fuel for economic growth. In the UK, the metals industry comprises 11,100 companies, employs 230,000 people, directly contributes 10.7bn to the UK GDP, and indirectly supports a further 750,000 employees and underpins some 200bn of UK GDP. As a foundation industry, it underpins the competitive position of every industrial sector, including aerospace, automotive, construction, electronics, defence and general engineering. However, extraction and processing of metals are very energy intensive and cause severe environmental damage: the extraction of seven major metals (Fe, Al, Cu, Pb, Mn, Ni and Zn) accounts for 15% of the global primary energy demand and 12% of the global GHG emission. In addition, metals can in theory be recycled infinitely without degradation, saving enormous amounts of energy and CO2 emission. For instance, compared with the extraction route, recycling of steel saves 85% of energy, 86% GHG emission, 40% water consumption and 76% water pollution. Moreover, metals are closely associated with resource scarcity and supply security, and this is particularly true for the UK, which relies almost 100% on the import of metals.The grand challenge facing the entire world is decoupling economic growth from environmental damage, in which metals have a critical role to play. Our vision is full metal circulation, in which the global demand for metallic materials will be met by the circulation of secondary metals through reduce, reuse, remanufacture (including repair and cascade), recycling and recovery. Full metal circulation represents a paradigm shift for metallurgical science, manufacturing technology and the industrial landscape, and more importantly will change completely the way we use natural resources. Full metal circulation means no more mining, no more metal extraction, and no more primary metals. We will make the best use of the metals that we already have.We propose to establish an Interdisciplinary Circular Economy Centre, CircularMetal, to accelerate the transition from the current largely take-make-waste linear economy to full metal circulation. Our ambition is to make the UK the first country to realise full metal circulation (at least for the high-volume metals) by 2050. This will form an integral part of the government's efforts to double resource productivity and realise Net Zero by 2050. We have assembled a truly interdisciplinary academic team with a wide range of academic expertise, and a strong industrial consortium involving the full metals supply chain with a high level of financial support. We will conduct macro-economic analysis of metal flow to identify circularity gaps in the metals industry and to develop pathways, policies and regulations to bridge them; we will develop circular product design principles, circular business models and circular supply chain strategies to facilitate the transition to full metal circulation; we will develop circular alloys and circular manufacturing technologies to enable the transition to full metal circulation; and we will engage actively with the wider academic and industrial communities, policy makers and the general public to deliver the widest possible impact of full metal circulation. The CircularMetal centre will provide the capability and pathways to eliminate the need for metal extraction, and the estimated accumulative economic contribution to the UK could be over 100bn in the next 10 years.

03/11/21