A new process to achieve 33% energy & cycle time reduction for moulding of thermoplastics using microwave heating - Microcool
The Technology Research Centre Limited
The EU polymer processing industry continues to contract, with companies struggling to remain competitive. Whilst energy cost reductions are welcomed, cycle time is a key driver of financial performance, with parts costed as a function of cycle time and machinery hourly rate. Our novel approach offers a new heating technology for injection moulding, using the through thickness, rapid heating capability that microwave energy provides, halving the heat input required to mould the polymer materials, achieving significant reductions in cycle times and overall energy consumption. Our goal is to establish a clear Demonstrator Prototype for a new polymer process that will achieve a minimum 30% reduction in cycle time for injection moulding of thick-walled parts and achieve a similar reduction in associated production costs & energy needs. This technology would enable UK moulders to increase productivity and competitiveness, regain market share and capitalise on new business opportunities. For example, the improved commercial viability of thicker section parts will enable developments in light-weighting & metal replacement.
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