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Oil & Gas refining, transport & storageAuthor(s): National Grid Gas Transmission
Published: 2015
Publisher: Ofgem
National Grid has a large number of Cameron self-relieving ball valves of varying sizes in operation in the gas transportation system. A number of these are large diameter valves and a 42' Cameron self-relieving ball valve has recently been taken out of service as it was leaking. National Grid would like some leakage tests to be carded out on this valve.
National Grid uses a number of methods to detect and quantify leaks. One of these uses a portable acoustic emission (AE) device where a sensor is directly coupled to the surface of the valve. This device can be used on above-ground assets such as valves, etc. but a significant number of National Grid's assets are below the ground where access to the surface of the valve is not possible. National Grid has defined the overall objectives of this project, to be carded out by the Health and Safety Laboratory (HSL) as follows:
Author(s): SGN
Published: 2016
Publisher: Ofgem
This document is a progress report for the project titled 'Advanced Gas Detection'.
The Project will be broken down into the following sub-sections:Author(s): SGN, Steer Energy
Published: 2016
Publisher: Ofgem
This document is a final report for the project titled 'Aerosol Sealants Stage 1A'.
As part of the Stage 1 Seeker Particles work, Steer Energy recognised that a sealant delivered as an aerosol could provide an alternative approach to the existing technologies used to repair leaks. It is appreciated that this is most likely to be directed towards smaller leaks when compared to the robotically applied liquid sealants, and is likely to require some form of enabling technologies to be used to assist that deployment. This work dovetails with the work carried out in Seeker Particles Stage 2 and Gas Polymerisation Stage 1 as well as a number of other intervention projects that SGN are currently running through the NIC / NIA funding mechanism. Initially this project was to focus on direct technology transfer from the HVAC industry into the Gas industry to produce aerosolised sealants for use in the gas network. Exceptional contractual circumstances prevented this however and a development project was undertaken with a wider overall target.
The original aim of this project was to seal the leaks from the interior of the pipe by releasing aerosolised "sticky" solid particulate sealant materials into the natural-gas distribution system. This was essentially a 'technology transfer' project; taking a technology already applied successfully to the HVAC industry and - with the addition of time responsive sealants - test its applicability in the gas industry. It is understood that various techniques can be used to produce the aerosol and when properly optimised, these flocculent materials will travel innocuously through the pressurised flow-driven system, and lodge only on the edges of the leaks, and the scope of work was therefore developed to carry out the following:Author(s): National Grid Gas Distribution
Published: 2014
Publisher: Ofgem
This document is a closedown report for the project titled 'Alternative Jointing Techniques for Small Diameter PE Pipe'.
The primary objectives of this stage are to:Author(s): National Grid Gas Distribution
Published: 2015
Publisher: Ofgem
The scope of this project includes:
The aim of this project is to assess Pyplok technology to establish its suitability for the application of an alternative jointing method for steel risers, which removes the need for welding (which requires hot work permits) or screwed fittings which can only be used up to 2" diameter. The project will ascertain the testing which is required to ensure that the product is fit for purpose.
The project was split into 2 stages:
Following the initial Pyplok information review and determination of the expected functional requirements, DNV GL have determined a test specification for an alternative riser jointing method merging together existing Gas Industry Specifications and National Grid specifications, as well as using their engineering judgements and knowledge on building regulations and potential changes to the building regulations with respect to fire resistance. A comparison was then made between the test specification that DNV GL have prepared and the testing and approvals that Pyplok already has.
The gap between the tests required and the approvals already held is the testing to be undertaken in Stage 2 of the project, along with the preliminary work for live field trials in Stage 3.It has become apparent during the project that early engagement with operational departments has ensured that field trials (and associated activities) can be planned and completed easily, leading to the project to run with minimal delays. There will need to be some further trials conducted following the project to move the method to the next TRL level and embed into the business. The Pyplok method, if successful, will be used in conjunction with traditional riser jointing techniques, especially as a replacement when appropriate to welding.
This report covers the project's:Author(s): National Grid Gas Transmission
Published: 2014
Publisher: Ofgem
This document is a closedown report for the project titled 'Alternatives to Venting '.
Planned venting can arise from a number of sources around the network, including venting at compressor sites and pipeline decommissioning for repair, replacement or modification. Planned venting at compressor sites is monitored and recorded through the on-line control system. For 2011/12, this was reported as 2984 tonnes of natural gas.
For pipeline decommissioning current best practice employed by the Pipeline Maintenance Centre (PMC) involves transfer of gas from the decommissioned section to an active section by means of a compressor but this is only feasible until the decommissioned section pressure reaches 7 bar. At this pressure the Portable Recompression Equipment operation cannot increase the pressure sufficiently to transfer the gas to the active section. So the final operation during decommissioning is to then vent the remaining gas. To improve the environmental performance of final stages of the decommissioning process several options are available including:Author(s): National Grid Gas Transmission
Published: 2014
Publisher: Ofgem
This document is a closedown report for the project titled 'Architectural Design of Compressor Site'.
National Grid has to operate in an ever more stringent planning environment. The implementation of the Planning Act 2008 has resulted in all Nationally Significant Infrastructure Projects being captured by the Planning Act. The result of this has been a greater responsibility on a developer to provide evidence that a full and open engagement has been undertaken with both statutory and non statutory organisations and particularly the public at large and further that opinions expressed by third parties have been properly noted and where possible used to influence the final design submitted for consent to the Planning Inspectorate.
National Grid is committed to being the industry leader in the implementation of the requirements of the Planning Act. To this end, where National Grid is required to construct an above ground installation, it is imperative that they investigate fully all alternatives available to minimise the impact of the development on its environment and those who live in that environment. As part of the early stages of the public consultations on the Don Valley Power CCS project, preliminary compressor site design drawings and animations were created for three different design options:This project will explore three environmentally sensitive architectural design alternatives that will be suitable for a typical compressor site, based on size (one small, two medium).
This report covers the project's:Author(s): National Grid Gas Transmission
Published: 2014
Publisher: Ofgem
This document is a closedown report for the project titled 'Assessment of hydrophobic treatment for gas compressor air intake values & screens'.
Under certain climatic conditions it is possible for unacceptable levels of ice to build up on gas turbine air intakes. Ice build up on the air intake structures reduces the available cooling and combustion air for the gas turbine, reducing efficiency and the integrity of the unit if the ice should become ingested within the engine. This would have serious consequences for the integrity of the gas turbine unit and network supply capability due to unit failure.
There is considerable worldwide experience of operation gas turbine based infrastructure in low ambient temperatures and a number of ice treatment technologies are well defined. Dovetailing the most cost effective available ice treatments with the existing air intake structures. This and also employing any fortuitous effects such as surface roughness, will improve the overall effectiveness of water repulsion and ice management of gas turbine air intakes across the National Grid fleet.
The project demonstrated that pre treating air intakes with hydrophobic solutions, PTFE coatings or filter oil only offered a marginal delay (compared to equivalent non treated components) before the on set of icing conditions. This combined with some of the potential health and safety issues associated when applying these solutions (working at height) means that that the evaluation confirmed that this project will not be progressed further at this stage.
This report covers the project's:Author(s): National Grid Gas Distribution, Northern Gas Networks, SGN, Wales and West Utilities
Published: 2015
Publisher: Ofgem
This document is a closedown report for the project titled 'Asset Health & Criticality Modeling'.
The purpose of the project is to provide a new methodology for delivering the requirements for Ofgem reporting. The collaborative working across the GDNs will provide a consistent benchmark for reporting a complex solution in a pragmatic way. The external service provider will be looking to determine pioneering research into deterioration models and probability of failure analysis using a nationwide data set. This will then be cross referenced with condition analysis based on current data and historical trends.
The objective of this project is to:Author(s): Wales & West Utlities
Published: 2015
Publisher: Ofgem
This document is the final report for the project titled 'Asset Health Modelling (Pipelines, Special Crossings & Block Valves)'.
Following submission of the Gas Distribution Network's (GDN's) business plans, Ofgem recognised the significant work carried out by the GDNs to report asset health, probability of failure and deterioration. However, it was recognised that the framework did not provide consistent results between the GDNs. Ofgem intended the framework to provide a consistent means of comparing information between GDNs and enable GDNs to compare information about the condition of assets over time. In addition, Ofgem sought evolution over time to combine information from different asset classes to form an overall view of the condition of GDN assets and risk therein.
This project looked to overcome the problem of reporting the health and criticality of one of the key group of assets - Local Transmission Pipeline assets; comprising the pipelines themselves plus all the associated assets such as block valves, special crossings and sleeves. The SRWG engaged with the industry experts in PIE due to the inherent knowledge that they held plus the level of interaction that they already had with the GDNs through the UKOPA (United Kingdom Onshore Pipeline Operators Association) group.
This report is contains an Executive Summary, and is split into two technical notes.
Technical Note PIE/14/TN113 :- Development of a Model for classifying the Health Index of non-piggable pipelines:
Technical Note PIE/14/TN125 :- Models for Classifying the Health Indices of Block Valves, Sleeves and Above Ground Crossings:
Author(s): National Grid Gas Distribution
Published: 2014
Publisher: Ofgem
This document is a closedown report for the project titled 'Asset Health Modelling'.
The scope of this project includes a gap analysis and development of proof of concept model, to be executed in the following steps:The objective of this project is to develop a Condition Based Risk Model (CBRM) that will determine the future health index of National Grid Gas Distribution's governors and pressure reduction assets in order to prioritise future investment decisions. The CBRM tool will allow the future Health Index (HI) and Probability of Failure (POF) of these assets to be simulated and assessed. This will enable understanding of asset condition and criticality, identifying and modelling different interventions to mitigate risk, and prioritise and select optimal expenditure via a condition based risk approach.
A CBRM model for a single asset group (District Governors) has been developed in order to provide National Grid the opportunity to understand the CBRM process. The District Governor CBRM model incorporates the factors that NGG consider to be relevant in terms of their impact on the health, criticality and risk of their District Governors, including asset age, expected service life, situation, location and duty and environment.
This report covers the project's:Author(s): National Grid Gas Transmission
Published: 2015
Publisher: Ofgem
Most compressor station Gas Turbine units have a number of battery powered emergency back up dc motors driving the vent fans, lube pumps etc. which are started in the event of a mains power failure. Currently these motors are started from resistor type starters located within each compressor unit's dc motor control centre.
At a number of compressor stations these resistor starters have overheated causing damage to the control equipment and constituting a fire risk.
It is proposed to replace these with a new dc electronic motor starter. DC electronic motor starters are not available as off the shelf products for a dc battery supply and will therefore require design and development. A prototype will be designed and tested and then a working unit will be installed at Wooler compressor station for a trial followed by the installation of the remaining 2 within the unit.
The objective of the project is to develop a safer and more reliable alternative to the resistance type motor starters currently installed on compressor sites.
A single DC electronic drive was manufactured as a prototype and tested on a load bank. Following successful completion of the test phase three units were manufactured and installed on an operational site. These are now fully installed and operational. The project is now closed
This report covers the project's:Author(s): Northern Gas Networks, Northern Powergrid, Scottish and Southern Energy Power Distribution, Scottish Power Transmission, SGN, UK Power Networks
Published: 2016
Publisher: Ofgem
This document is a closedown report for the project titled 'Beyond Visual Line of Sight Aerial Inspection Vehicle'.
The scope of this 1½ year programme of work by VTOL Technologies is to develop an RPAS BVLOS specification that is endorsed by the CAA which can then be used to develop a RPAS BVLOS system (not part of this project). The project contains four stages:
The objective of this project is to:
The Project delivered an electricity networks RPAS BVLOS requirements specification and a gas networks RPAS BVLOS requirements specification. The increase in TRL from 3 to 5 has been in line with the registration document as the subsystems have been demonstrated in a relevant environment; the simulation environment. A significant outcome of the project has been the interaction and engagement of the CAA, a vital necessity for any further development work in the RPAS BVLOS arena.
This report covers the project's:Author(s): Northern Gas Networks
Published: 2015
Publisher: Ofgem
Networks want to facilitate and encourage new sources of gas to enter our networks that meet quality standards, and where
necessary adapt quality standards to facilitate the new sources of supply and minimise investment on major infrastructure. At present,
produces have no experience or best practice guide to help them through the installation and management of biogas connections.
Networks have a variety of policies and procedures to undertake entry connections but these are limited to the transmission system.
As a result of this project with NWL documented guides will be produced as each side goes through installation process. A specialist
gas consultant will be employed over the duration of the project to capture all the learning and experiences from a producers and
network perspective and document these stages including:
The objectives of this project where:
To provide the Networks and suppliers/operators of waste treatment biomethane plants with the first user guide and best practice recommendations for connection to the gas distribution network with the requirements of that plant in relation to minimum/maximum connection, gas odourisation, dewpoint, gas quality measurement etc. To allow consistency across the gas industry for the benefit of suppliers/operators of biomethane installations and gas distribution network operators.
This report covers the project's:Author(s): Lidstone, L.
Published: 2016
Publisher: ETI
Author(s): Day, G.
Published: 2016
Publisher: ETI
Author(s): Bridges, G. and Watt, C.
Published: 2024
Publisher: UKERC
Author(s): Buro Happold
Published: 2016
Publisher: ETI
Author(s): Lidstone, L.
Published: 2017
Publisher: ETI
Author(s): SGN
Published: 2016
Publisher: Ofgem
During the life of a pipeline there are occasions when a Network Licensee is required to excavate in order to enable the following activities:
The only existing method is to insert remote video cameras at regular intervals along the pipeline being surveyed. Typically, for remote video surveys, holes must be dug approx every 50 metres(m). Surveying long lengths of pipeline (> 100m) using this method is impractical. Other than remote video cameras there is currently no method to identify the exact location of problems or features of interest. Current techniques are typically multiple excavations supported (if appropriate to the problem under investigation) by pressure testing in the locality until the obstruction or asset can be found. There is a significant opportunity to reduce excavation, costs and time if a method to rapidly identify the location of features and causes of network problems can be developed.
Researchers at the University of Manchester had developed an acoustic monitoring system that was capable of surveying short and long lengths of pipe. The system had recently been commercialised for use in offshore natural gas pipelines and for surveying the relatively small tubes within shell and tube heat exchangers.
The system works by fires a sound pulse using a gas safe pulse injection system, it then "listens" to the return pulse waveform with a microphone, recording the reflected signal. The system analyses the return signal using purpose designed software.
The purpose of this collaborative project was to extend the technique and develop a tool that is capable of surveying pipes with lengths of up to 300m, diameters ranging from 25-200mm and rated for pressures of up to 350mbar, such that it can be used to survey the pipelines used in domestic gas distribution networks. The developed tool could be used for both planned and emergency reactive work in gas networks, where it has the following possible applications.
This document details the processes and learning from the project along with a summary of the field trials conducted which guide the recommendations and next steps. Following approval from all participating GDNs, this project began in May 2014 and progressed to field trial status in 2015/16. This document marks the closure of this project.
This report is divided into the following sections:Author(s): SGN
Published: 2016
Publisher: Ofgem
The Acoustic Communication in Gas Pipes project is concerned with developing an alternative communication method to interconnect pressure monitoring and control equipment.
This project aimed to potentially replace the rented telephone landlines and mobile communication links presently used, and also provide improved network pressure control to minimise gas leakage.
Currently many of the low pressure gas networks employ data logger and electronic control equipment to monitor pressures and profile control governors. These collect operational data for management and planning purposes and minimise network pressures to reduce gas leakage.
The technique to be investigated is the use of acoustic communications within low pressure gas networks. The acoustic technique, through laboratory simulation and field trials was anticipated to provide gain an understanding of typical pipe network acoustic characteristics under operational gas conditions to ascertain a suitable transmission signature signal for data transfer and to discover the potential restrictions of the technique.
Having discussed potential new solutions with existing suppliers, it was deemed more valuable to send invitations to partner to Universities that have relevant experience in this area of work. Various Universities were contacted throughout Great Britain (GB), from which SGN received one positive response from the University of Southampton's Institute of Sound and Vibration Research. Their extensive experience in the analysis of sound and vibration propagation in pipe work systems demonstrated their pertinence in working on this project. Additionally, the University of Southampton extensive specialist research facilities for laboratory testing provided reliable and available testing conditions. SGN would provide access to typical low pressure networks to gather acoustic data for analysis and information to allow network models to be built and assessed for acoustic propagation.
To achieve the project aims, the University of Southampton proposed to develop suitable measurement, testing and recoding techniques capable of gathering acoustic data based on their understanding of SGN's pipe networks' acoustic characteristics. Laboratory simulation to test this new method would then be carried out, followed by an acoustic study on a typical gas main network. The equipment and techniques used to receive suitable acoustic signals would also be assessed. The received signal transmission would then be analysed to establish the characteristics of a potential suitable signature acoustic signal for transmission.
Following the testing of the electroacoustic instrumentation on metallic and plastic pipes, the equipment demonstrated that sound can be transmitted and measured along distances of up to 750 metres. A suitable sound signal level was also established to be typically below 1800 Hz in a 100mm plastic pipe diameter. Acoustic communication is possible using the electroacoustic instrumentation. However, sound reflected along metallic pipes and against certain pipe layouts, makes it difficult to communicate information accurately. Therefore, since pipes cannot be adjusted for acoustic communication purposes, the next steps would be to develop more suitable frequency modulated signals.
This report is divided into the following sections:Author(s): Coleman, J.
Published: 2017
Publisher: ETI
Author(s): Lidstone, L
Published: 2017
Publisher: ETI
Author(s): Lidstone, L.
Published: 2017
Publisher: ETI
Author(s): Bradshaw, M., Fletcher, L., Sharples, J., Fulwood, M., Bridge, G., Hall, M., Prices, J., Pye, S., Broad, O., Chaudry, M., Wu, J., Rattle, I., Gailani, A., Taylor, P. and Bell, K.
Published: 2024
Publisher: UKERC
Author(s): Lidstone, L.
Published: 2016
Publisher: ETI
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