Preventing Surface Degradation in Demanding Environments

Completed

Nuclear Fission and Fusion(Nuclear Fission, Nuclear supporting technologies)
Fossil Fuels: Oil Gas and Coal(Oil and Gas, Other oil and gas)
Not Energy Related

Basic and strategic applied research

PHYSICAL SCIENCES AND MATHEMATICS (Metallurgy and Materials)
ENGINEERING AND TECHNOLOGY (Mechanical, Aeronautical and Manufacturing Engineering)

Not Cross-cutting

Professor P Withers
Materials
University of Manchester

Standard

EPSRC

01 November 2017

31 October 2023

72 months

£2,563,468

Mechanical engineering

North West

Business Partnerships Fund

Professor P Withers, Materials, University of Manchester

Professor R Akid, Materials, University of Manchester
Professor M A Burke, Materials, University of Manchester
Professor PJ Camp, Sch of Chemistry, University of Edinburgh
Dr KLS Campbell, Chemical Engineering, Imperial College London
Professor SM Clarke, Chemistry, University of Cambridge
Dr BJ Connolly, Metallurgy and Materials, University of Birmingham
Professor N Harrison, Chemistry, Imperial College London
Dr R Lindsay, Materials, University of Manchester
Professor A Matthews, Engineering Materials, University of Sheffield
Dr A Morina, Mechanical Engineering, University of Leeds
Professor A Neville, Mechanical Engineering, University of Leeds
Professor C Pulham, Sch of Chemistry, University of Edinburgh
Dr M Ryan, Materials, Imperial College London

Project Contact, BP PLC

Surface degradation processes, such as corrosion and wear have very significant societal, economic and safety implications. These degradation processes impact a large number of industrial sectors including, transport (marine & automotive), aerospace, nuclear, oil and gas and their respective supply chains. Corrosion alone costs industry globally $2 trillion each year, of which 55 billion per annum is the cost to the UK and $1.37 billion per year the cost to the global Oil & Gas sector. The resulting cost of wear to the UK economy is estimated at 24 billion per annum, approximately 1.6% of the country's GDP. This programme seeks to tackle this age old problem through harnessing advances in computer modelling, experimental techniques at the atomic level, in operando imaging and characterisation and accessing previously untapped in-field data sets to obtain fresh insights into materials surface degradation under the demanding environments in which they operate.BP invest heavily in research development and innovation and have developed a long term, successful collaboration with the University of Manchester (UoM). In 2012, BP founded the BP International Centre for Advanced Materials (BP-ICAM) a $100m, 10 year investment to address challenges across BP's core business.Following a 'Materials Technology Outlook' workshop hosted by BP, surface degradation was identified as a high priority area for future research with the potential for transformational change. The workshop felt there was an opportunity to replace industrial empiricism with mechanistically driven approaches by exploiting advances in-operando techniques and multiscale modelling to ask fundamental research questions about the nucleation and growth of corrosion scales and tribofilms and how to control them through inhibitors, lubricants and surface coatings and treatments.This Prosperity Partnership will enable us to complement the applied research undertaken within BP-ICAM asking more fundamental rearch questions about surface degradation than BP-ICAM could tackle. Further this challenge requires additional skills beyond those provided by the ICAM partners and so will benefit from key expertise in the behaviour of materials in high pressure environments and tribocorrosion from the Universities of Edinburgh and Leeds respectively.The preventing surface degradation in demanding environments team will look at how both corrosion scales and tribofilms initiate, grow, and breakdown through a multiscale appreciation identify ways to inhibit or prevent degradation under very demanding environments. This project will consider both the chemical and mechanical effects of surface degradation by understanding the key interaction between the material surface and near surface (10-100nm) fluid environment. It integrates advanced surface analysis studies of realistic conditions in oil and gas operations to gain a better understanding of degradation issues. It is timely as recent advances in the power of computational modelling and imaging enable researchers to look across length and time scales and observe dynamic systems and 'real world' conditions. Finally the basic understanding developed in the laboratory will be held up against big in-field data sets from BP to inform and challenge the research. Through these fundamental insights into the mechanisms underlying surface degradation, this programme will; develop reliable predictive multi-scale models of surface degradation; present new materials systems for protection against, and prevention of, corrosion and wear; create new standardised tests for industry to use in the evaluation of degradation and propose new mitigation strategies to extend operational lifetimes

07/02/19