SUB-MHZ ULTRASONIC INSPECTION

Completed

Fossil Fuels: Oil Gas and Coal(Oil and Gas, Other oil and gas)
Not Energy Related
Energy Efficiency(Industry)

Basic and strategic applied research

PHYSICAL SCIENCES AND MATHEMATICS (Physics)
ENGINEERING AND TECHNOLOGY (Mechanical, Aeronautical and Manufacturing Engineering)

Not Cross-cutting

Professor D Hutchins
School of Engineering
University of Warwick

Standard

EPSRC

01 August 2013

31 December 2016

41 months

£261,935

Mechanical engineering

West Midlands

NC : Engineering

Professor D Hutchins, School of Engineering, University of Warwick

Dr DR Billson, School of Engineering, University of Warwick
Dr SM Dixon, Physics, University of Warwick

Project Contact, BAE Systems Integrated System Technologies Limited
Project Contact, Tenaris S.A. (Luxembourg)
Project Contact, BP International Ltd

This proposal is associated with the targeted research programme of the UK Research Centre for NDE (RCNDE), an EPSRC-supported research centre. It is clear from discussions held with both academics and industrial members within RCNDE that the ultrasonic inspection of highly scattering/attenuating materials is still a large problem that needs to be addressed. The particular materials in question - such as thermal insulation materials, refractory linings, rubbers and thick sections of glass fibre reinforced polymer composites - are industrially very important. In many cases, there are not many alternatives for inspection, in particular if portability and non-radiological methods are required.The research will investigate new ways in which ultrasonic frequencies below 1 MHz can be applied to this problem. This will require research into various aspects of the measurement. Firstly, new transducer designs will be needed, that can generate signals with the required bandwidth. It is planned to try micro fibre composite (MFC) devices for this, teamed up with more conventional PZT elements. These will then be used with various forms of coded waveform, so that cross-correlation can enhance the measurement in terms of detectability and reduced signal to noise levels. In addition, scattering from interfaces and non-defect objects casue clutter in the signal. It is planned to investigate ways of reducing these effects, byusing other ideas such as (a) using a collimation system, and (b) using polarised shear waves. Finally, a system will be dseigned which uses some or all of these elements, and which can tuned to operate at different frequency ranges, depending on the application. The work will be performed in collaboration with three industrial sectors: marine vessel manufacture, the oil and gas industries, and metal forming. All have particular problems with methods of inspecting acoustically attenuating and scattering material. These include coatings and thick composites; thermal insulation layers, corrosion under insulation, and risers; refractory materials, and others. As part of the work, the research will be used to design a portable system that can be used in these industries. This will be tested in the laboratory, before field tests are performed in each case

25/09/13