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Improvement in Combustion Efficiency in Utility Boilers

Reference Number
DTI/CC/139
Title
Improvement in Combustion Efficiency in Utility Boilers
Status
Completed
Energy Categories
Other Power and Storage Technologies(Electric power conversion)
Fossil Fuels: Oil Gas and Coal(Coal, Coal combustion)
Research Types
Applied Research and Development
Science and Technology Fields
ENGINEERING AND TECHNOLOGY
UKERC Cross Cutting Characterisation
Not Cross-cutting
Principal Investigator
Dr P Stephenson
RWE npower plc
Award Type
3
Funding Source
DTI
Start Date
01 November 1999
End Date
01 February 2003
Duration
39 months
Total Grant Value
£418,404
Industrial Sectors
Region
South West
Programme
Investigators
Principal Investigator
Dr P Stephenson, RWE npower plc
Other Investigator
Project Contact, Chemistry, Imperial College London
Project Contact, Babcock International Group plc
Project Contact, Scottish Power Ltd
Project Contact, University of Leeds
Project Contact, E.ON UK (formerly PowerGen)
Project Contact, Greenbank Ltd
Project Contact, TXU UK Limited
Project Contact, Alstom Power Ltd
Web Site
Objectives
  • Review previous work to predict combustion efficiency.
  • Identify how prediction can be made faster and more reliable than existing methods.
  • Develop the ability to predict how a coal will perform on a given boiler (to include ability to allow for specific plant features, eg mills and coal fineness, air ingress).
  • Provide a predictive tool which can be used to quantify combustion improvement from proposed plant modifications.
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Abstract

The drive to reduce the environmental impact of power stations is increasing the pressure to improve efficiency of power plant. This is coupled with the drive to reduce costs through the use of a wider range of fuels. Prediction of combustion efficiency (or carbon burnout) in pulverised fuel (pf) fired utility boilers is of increasing importance to UK basedpower generators and manufacturers.

The overall aim of the project was to develop new tools for the reliable and rapid predictionof combustion efficiency of coals in pf-fired utility boilers. This would give the ability to improve fuel selection and chose the most appropriate burner and boiler design for a given fuel.

It is concluded that laboratory-scale and drop tube furnace results are invaluable in providing detailed understanding of the processes occurring during coal combustion and in providing input data for computer models of full scale furnaces. Both Innogy and Powergen have tested sufficient coals ontheir test rigs and on actual power stations to know how to extrapolate results. A new empirical correlation has been developed to enable burnout to predicted for a particular rig or power station.

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Added to Database
01/01/07